2013年7月4日星期四

Electrostatic powder painting line


Electrostatic powder painting line

Small-sized (produce less than 2 tons per day)
Equipment setting:
Powder spraying room (two labors): 1set
Pulse filter recycling system: 2sets
Electrostatic generator: 2sets
Powder curing oven: 1set (fuel oil, gas, coal, electric)
Feeding carriage: 2sets
Cyclotron track chain: about 40-50 meters
Variable frequency driven: 1set

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Notes:
During powder spraying: electric pattern, variable frequency speed control and cycle circle track are adopted;
Spraying the profile by gun and hang profile on the car manually, and push it into the oven for high temperature curing.

Medium-sized (produce 2 -4 tons per day)
Equipment setting:
Powder spraying room (two labors): 1set
Pulse filter recycling system: 2sets
Automatic gun system with auto lifts: 2sets
Powder curing oven: 1set (fuel oil, gas, coal, electric)
Feeding carriage: 2sets
Cyclotron track chain: about 40-50 meters
Variable frequency drive: 1set

Notes:
During powder spraying: electric pattern, variable frequency speed control and cycle circle track are adopted;
Spraying the profile by gun and hang profile on the car manually, and push it into the oven for high temperature curing

Large-sized (produce more than 6 tons per day)
Processing method: putting on profile - spraying - powder curing - natural cooling - taking down the profile.
The whole processing adopts fully automatic processing manufacturing, which is suitable for large-scale aluminum profile manufacturers.
Mainly consists of powder spraying system, conveying system, curing system and heating system.
Powder spraying system
Powder spraying room: 1 set (designing according to the user's plant and output)
Small cyclone (or large cyclone): 1set
Reciprocating lift (frequency conversion): 2 sets
Automatic spraying gun: above 6 sets
Manual spraying gun: 2 sets



Powder curing oven
Generally more than 40 meters length (designing according to the customer’s plant and output).
Material of thermal insulation layer is fixed-shape rock wool, while the two ends are heat insulating air curtain machine. Equip cooling channel inside.

Heating system
Including combustion chamber, stainless steel heat exchanger, circular fan, circular duct, and combustion machine (fuel: oil, liquefied gas, natural gas, coal)

Suspension transporting system
Including chain, track, transporting system, brace, drive motor and slings, etc

Notes:
Unified design detailed construction project and production line drawings according to the user's specific plant size, output and fuel, etc.


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